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MAXREFDES1049: 5V/3.5A Synchronous Buck DC-DC Converter

A reference design for a 5V/3.5A synchronous buck DC-DC converter using the MAX17504, featuring 7.5V to 60V input and CISPR 22 Class B EMI compliance.

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Overview

The MAXREFDES1049 is a high-efficiency DC-DC buck power supply reference design based on the MAX17504 peak-current-mode PWM converter. It delivers a regulated 5V output at up to 3.5A from a wide input voltage range of 7.5V to 60V. The design is specifically optimized for low electromagnetic interference (EMI) and has passed CISPR 22 Class B conducted emission testing. The document provides detailed technical guidance on the design process, including switching frequency selection, inductor and capacitor sizing, and the implementation of a π-filter for EMI mitigation. The MAX17504 features integrated MOSFETs, synchronous rectification for up to 93% efficiency, and internal compensation to simplify the circuit design.

Use Cases

  • Industrial power supplies
  • EMI-compliant equipment design
  • High-voltage input DC-DC conversion
  • Distributed power bus regulation
  • General purpose 5V/3.5A power modules

Topics

MAXREFDES1049
MAX17504
MAX17504S
synchronous buck converter
DC-DC converter
EMI compliance
CISPR 22 Class B
step-down converter
power supply design
PWM converter

Referenced Parts

MAX17504

Maxim Integrated

This document explains how the MAX17504 peak-current-mode PWM converter can be used to generate 5V from an input voltage of 7.5V to 60V.

MAX17504S

Maxim Integrated

For the MAX17504S, select fC to be 1/10th of fSW if fSW is less than or equal to 1MHz.